Solutions

Innovation meets expertise in every piece of Kӧrber converting, packaging, and folding equipment, for the tissue business. Industry-leading technologies and the support teams to maximize their efficiencies, help our partners keep pace with emerging trends, overcome challenges, and redefine the future of tissue with effective, efficient solutions that do the same.

Overview solutions

Sam Operational Solution

The virtual line supervisor that guarantees consistent quality and performance in tissue production.

Warm-up Contactless

Discover the latest innovation for converting and packaging developed by Körber Tissue.

Latest innovations

Latest innovations

Discover the latest innovation for converting and packaging developed by Körber Tissue.

Roll

Roll

Whether upgrading equipment or adding rolled tissue products to your line to meet demand, the partnership you choose is as important as the machinery. Körber is the trusted name in tissue manufacturing innovation. Our rewinders/winders, log saws, and advanced, custom technologies are designed to solve even the toughest production challenges while enhancing operational efficiency, productivity, and profitability.

Overview Roll solutions

Fold

Fold

Fold napkins and interfold products continue to gain global popularity and dominate brand expansion. Trusted suppliers are finding it practical and profitable to add Körber converting and packaging equipment that makes it possible to offer folded product services that meet current and anticipated needs.

Overview Fold solutions

Customer Service

Customer Service

Helping our partners succeed doesn’t end at the production line. We proactively lean into training, technical support, data analysis, spare parts provision, and other value-added services that make our equipment, technologies, and relationships more effective and efficient.

Overview Customer Service solutions

Digital Tissue™

Digital Tissue™

Digital Tissue™ smart services and technical solutions combine the potential of Big Data with our field-proven technical expertise to help our partners realize maximum productivity and profitability. Our industry-leading technologies are reshaping the business models behind how tissue manufacturers go to market.

Overview Digital Tissue™ solutions

Customer Product Development

Customer Product Development

Kӧrber is dedicated to helping our partners strategically develop innovative products that disrupt existing channels, open new markets, and create competitive differentiation. Our tissue expertise and forward-thinking technologies in design, analysis, prototyping, and embossing address current challenges and prepare our partners for sustained future success.

Overview Customer Product Development solutions

Customer Service

The first world’s system to use electromagnetic induction heating for embossing. A real market revolution by Körber.

Traditional heating systems

Engraving paper with heated embossing rolls increases firmness and hence finished product volume while preserving tissue quality in terms of tensile strength, softness and absorbency. This technique enables the production of high-volume rolls with less paper and less fibers, thus offering a more sustainable and economical alternative to conventional converting practices.

Traditional heating systems adopting piping with either hot oil or pressurized water are more complex to install, more expensive to maintain, and more capital intensive, particularly with existing machinery as the embossing rolls must be replaced.

Also, the risks associated to fire-related events for oil-based systems and high-pressure leakages for water-based systems may represent a limitation as far as safety enforcement is concerned.

Electromagnetic induction heating

Thanks to the adoption of electromagnetic induction, our patent-pending Warm-up Contactless system heats the embossing rolls from outside with no need of any physical contact with the rolls themselves.

lConventional hot embossing systems had disadvantages that we were determined to overcome. We have solved these problems by introducing a new type of heating, widely used in other sectors, such as the automotive one, but barely used in the tissue sector: induction. Warm-up Contactless is the first patent-pending induction system that provides the advantages of hot embossing without modifying the rolls.r

Luca Frasnetti, Chief Technology Officer at Körber Business Area Tissue

Book your trial test

Come verify first-hand the advantages of Warm-up Contactless. 
Our Perini Constellation S6 pilot line is at your disposal at our headquarter in Lucca, Italy. 

Book your trial test

Warm-up Contactless is more ...

Capex friendly

Our Warm-up Contactless is a plug-in system and can be retrofitted on all OEM’s embossing units already in use, without having to replace the existing rolls, which helps keep CAPEX under control.

Profitable

Reducing usage of paper for a volume increase up to 20%, our Warm-up Contactless allows for significant cost reduction of the finished products. Also, it requires virtually no maintenance compared to traditional heating systems, which results in lower OPEX. 

Simple

Traditional systems adopting a heating liquid add a high degree of complexity to the line and the whole plant due to the need of dedicated areas to host piping and power heater units. Our Warm-up Contactless system is easy and quick to install with short downtime, and it doesn’t require any modification to the exisiting embossing unit.

Safe

Our Warm-up Contactless has been designed to enhance operators’ safety and eliminates any risk associated to heated oil catching fire and pressurized water leakages. 

During operation the electromagnetic field close to the system coil is well below the acceptable values.

Efficient

Due to the heating principle adopted, our Warm-up Contactless shortens heating time and reduces by up to 60% the energy needed to bring the embossing rolls to the desired temperature with limited thermal dispersion - the heat is localized directly on the engraving tips and it doesn’t have to flow from the inner part of the roll - thus increasing OEE

Flexible

Our Warm-up Contactless allows quicker changeover times – there is no need to flush the heating liquid, disconnect piping from the embossing rolls and reconnect it. This results in a wider manufacturing flexibility in terms of product mix.

Do you have any questions?

Let’s connect 

We’ll be happy to discuss how we can help you with your tissue converting needs.

This might also interest you

Back to top
Back to top